mastermix gear drive robot
Price on request
Delivery time: 6 - 10 weeks
Product number: 2382-0000-2000
Weight: 620 kg
Pictures may differ from original product
Product information "mastermix gear drive robot"
Two-component mixing and metering gear pump system for robot connection.
The mastermix gear drive robot is a gear pump metering system, especially designed to process fast curing 2-component materials with robots or linear systems. The systems high accuracy of dosing allows the usage of disposable plastic mixers. Thereby the loss of material due to base purging, as well as the costs for consumables and spare parts, are reduced to a minimum. Short amortisation of investment is the result of the high costsaving potential of this system. For certain materials, an eccentric screw pump can be used as an alternative to the gear pump.
Technical data:
- outflow depending on viscosity, temperature, batch of material etc.
- A-side powered pneumatic
- B-side powered pneumatic
- power supply 3 x 400 V+N+PE/ 3.8 kW
- compressed air requirement 6 bar, 600 l/min.
- dimensions l x w x h 1500 x 1000 x 1800 mm
- weight approx. 620 kg
Standard equipment*:
- Siemens S7-1500 / touch panel / ethernet-ready for integration in automation
- Software interface is prepared to control automation (standard via Profinet; other interfaces on request)
- Siemens servomotors
- digital pressure sensors
- dead volume-free construction
- optical and acoustic pot life control
- signal light (visual alert for system messages)
- material shortage control
- overpressure safety device
- residual materials optimized following plate
- two hand safety control for A- and B-side
- drum shortage control with pump stop
- maintenance free pump sealing system
- manual dosage control
- variably adjustable mixing ratio
- 200 l A drum / 20 l B drum
- optimized change of 200 litre drum (base plate with recesses for jack lift)
*depending on the project, positions may differ
Aditional equipment:
- other drum sizes on request
- following plate heating A-component and B-component
- cartridge filling unit (1c and 2c)
- park position with automatic purging
- permanent mixing ratio control with volume measuring cells
- working-hose prolongation
- special painting on request
- Further options please find in our brochure "Optional for mastermix series" or on request.
Data_sheet_mastermix_gear_drive_robot.pdf
Optional_for_mastermix_series.pdf
Properties "mastermix gear drive robot"
| Delivery Time: | 6 - 10 weeks |
|---|
Similar
> 500 in stock
Static mixer Nordson 7701038 161-236
A metal protective pipe for the mixers is recommended if the working pressure inside the nozzle exceeds 10 bar (150 psi).
Specification
Elements: Acetal
Housing: Polypropylene
Accessories
Material Valves for Hand-held or stationary Unit’s with electric or pneumatic Handles
Material Joints in different Versions
Ratio Check Cap and Night Cap
Retaining Nut
Protective Pipe
Product number: 0001-9998-1236
Price on request
Lubricant 750 ml
Lubricant to refill the oil cup from piston pumps and proportioning pumps after the weekly cleaning process. It can also be used as lubricant for the following plate sealings.
Product number: 9999-0002-0005
€34.00*
2C material valve with 2 cylinders
Versions: Standard
Pneumatic 2-component valve (aluminium) with retractable pistons, which ensure precise control of spot and shot volume. After each shot, the pistons retract material from the end of the mixing nozzle, to minimise “after drool”. A- and B-component can be separately controlled for example to purge with A-component or to use variable shifting times. Easy to clean / completely dismountable Optional in stainless steel version, recommended for corrosive acrylics or epoxies Mechanical separation from material-chamber and pneumatic cylinder’s Both pistons lubricated twice with special grease for moisture sensitive adhesives A and B-component can be greased separately to avoid curing in the valve Specially coated pistons to resist abrasive adhesives Optional different material connections, depending on mixing ratio and viscosity Optional night cap’s and ratio check cap Optional retaining nuts and protective pipes for a wide range of static mixers Can be used as hand-held or stationary unit Optional we offer electric or pneumatic handles for actuating the air cylinder at the valve Max. material pressure 360 bar (dependent upon system) Connections: 4 x pneumatic hose D=4 mm (outside) / M5 Thread 2 x material connection with optional available elbow adaptersM14 x 1.5 Mounting thread for handle M4
Product number: 0001-9800-0000
€2,470.00*
Sealing set for material valve with 2 cylinder
For 2C material valve version 0001-9800-0000.
Product number: 0001-9800-0500
€123.10*
9 piece(s) in stock
Sealing material joint SI
The material joint passes the A- and B-component separately into the mixer. For cleaning just remove the mixer and clean the surface of the outlet.
Consisting of:
1 x material joint (aluminium) with centre-fed for B-component; recommended for silicone
2 x O-ring
4 x screw for mounting at the material valve
Product number: 0001-9400-0203X
€156.00*
Swivel elbow 8S short version
For material valves version: 0001-9800-0000 and 0001-9450-0000
Product number: 0001-9996-DVWE8SM
€168.00*
10 piece(s) in stock
swivel connection 08S
swivel connection with 08S on both sides (incl. nut)
Product number: 0001-9996-DG10XXXX
€219.39*
Wiping ring for 200 liter following plate
Technical Information:
Drum-sealing / following plate sealing
For 200 liter steel barrel
To wind up on 200 l following plate
Continuously welded
Product number: 0005-0008-0022
€84.50*
Sealing for 20 liter following plate
Technical Information:
Flat gasket / following plate sealing
For 20 liter Hobbock / 20 l steel barrel
To assemble on 20 l following plate
Product number: 0005-0008-0029
€37.74*
Piston pump for A-component
Piston pump for high viscosity (paste-like) materials / for A-component
Volumetric displacement 98 ccm by double stroke
Max. material pressure 360 bar (dependent upon system)
Stroke 100mm
Depending on the medium which has to be pumped, different sealings could be required
Product number: 2000-0220-0000
€2,279.00*
Sealing set for piston pump A
Seal kit for piston pump version 2000-0220-0000
Product number: 2000-0200-0500
€230.00*
Piston pump for B-component
Piston pump for high viscosity (paste-like) materials / for B-component
Suitable also for isocyanate
Volumetric displacement 98 ccm by double stroke
Max. material pressure 360 bar (dependent upon system)
Stroke 100mm
Depending on the medium which has to be pumped, different sealings could be required
Product number: 2000-0220-0000SI
€2,320.00*
Sealing set for piston pump B
Seal kit for piston pump version 2000-0220-0000SI
Product number: 2000-0200-0504
€265.00*
3 piece(s) in stock
Material filter
Material filter including filter screen with 30 mesh (0001-9900-0001)
Connections 1/2" (inside thread)
Dismountable for easy cleaning and changing filter’s
Alternative replacement filter’s:0001-9900-0002 filter screen with 60 mesh0001-9900-0003 filter screen with 80 mesh0001-9900-0004 filter screen with 100 mesh
Product number: 2001-0003-XXXX
€208.20*
Filter screen for material filter
Replacement filter screen with 30 mesh for material filter 2001-0003-0000Alternative:0001-9900-0002 filter screen with 60 mesh0001-9900-0003 filter screen with 80 mesh0001-9900-0004 filter screen with 100 mesh
Product number: 0001-9900-000X
€19.60*
4 piece(s) in stock
Material pressure regulator 40-320bar
Technical information:
pneumatically adjustable
stainless steel
Product number: 0001-9988-0006
€1,830.00*
7 piece(s) in stock
Sealing kit for material pressure regulator 0001-9988-0006
Technical data: pneumatically adjustable stainless steel
Product number: 0001-9988-0006D
€275.00*
1 piece(s) in stock
Gear pump 10ccm DD
Gear metering pump with delivery volume of 10.0 ccm/ turn
Inlet pressure [bar]: max. 50
Operating pressure [bar]: max. 200
Shaft seal: stuffing box
Optimised for start-stop dosing
Very high dosing precision
Easy maintenance by stuffing box replacement
Product number: 2206-100D-D000
€3,109.52*
2 piece(s) in stock
Sealing set for gear pump 10 ccm
Seal kit for gear metering pump version 2206-100D-D000
Product number: 2206-0002-0006
€285.42*
3 piece(s) in stock
Gear pump 3ccm SP1
Gear metering pump with delivery volume of 2.897 ccm/ turn (effektive)
Allowable inlet pressure [bar]: max. 100
Allowable outlet pressure [bar]: max. 200
Allowable drive torque [Nm]: max. 57 (referred to meachanical strength of the pump)
Stuffing box tightening torque [Nm]: max. 11
Very high dosing precision
Product number: 2208-0301-0000
€2,846.59*
10 piece(s) in stock
Sealing set for gear pump 3ccm SP1
Seal kit for gear pump version 2208-0301-0000
Product number: 2208-0002-0400
€118.64*
Non-return valve 3/8”
3/8" connection (inside) Mainly recommended for high viscosity (paste-like) materials Opening pressure 1 bar
Product number: 0001-9999-0049
€88.00*
Ball valve TEF 8S for B component
Ball valve - burnished black
with PTFE seal
8S version
for B component
Product number: 0001-9999-0004
€84.57*
Pressure transducer 0-600 bar
Technical Information:
Pressure transmitter with output signal E = 4..20 mA
Autozero function with magnetic pen - Reset the sensor to 0, after installation with the solenoid!
Material: stainless steel
The appropriate M12 connector must be ordered separately - item number 0004-0001-1828
Product number: 0004-0032-1010
€440.89*
Valve connector for pressure transducer
Technical data:
Cable socket angled M12
For pressure transducer version 0004-0032-1005
Product number: 0004-0001-1828
€29.63*
Ball valve 8S for A component
Ball valve - burnished black
8S version
For A component
Product number: 0001-9999-0043
€40.98*
Back pressure regulator 1/4
Pressure control valve / Material flow limiting valve Technical Information: Variable control of flow volume Connections 1/4" (inside thread)
Product number: 0001-9999-0001
€256.00*
4 piece(s) in stock
Volume measurement unit 2 ml/Imp
Technical Information: measurement range: 0.3-70 l/min used depending on application/material/discharge capacity for A- and B-components resolution 0.125 ml/ pulse (interpolation factor 16)
Product number: 2205-2016-0000
€4,180.76*
8 piece(s) in stock
Volume measurement unit 0,4 ml/Imp
Technical Information: measurement range: 0.03-20 l/min used depending on application/material/discharge capacity for A- and B-components resolution 0.025 ml/ pulse (interpolation factor 16)
Product number: 2205-0416-0000
€3,955.17*
9 piece(s) in stock
Night cap - SI - Nut & night cap €51.15*
With this night cap and nut you can close the material joints during work breaks. For material joints version:
0001-9400-0203
0001-9400-0203VA
Product number: 0001-9998-002X
Variants from €19.91*
10 piece(s) in stock
Lubricating grease circa 400g
suitable for grease gun 0001-9998-0031GUN
for lubricating - material valve 0001-9800-0000
for sealing night caps and material connections
Product number: 0001-9998-0031
€32.00*
Tandem material supply for mastermix gear drive
Content*:
Base frame for dual material feed from the A- and B-side; enables the drum to be changed without machine downtime
Second A-side 20l / 50l / 200l
Second B-side 20l / 50l / 200l
Additional needed modules for S7 PLC
Software modification
*Content and prices for backfitting may differ
Product number: 2000-9999-0155
Price on request
Barcode scanner
Content*:
Barcode scanner
Power supply
Connecting cable
Holder and small assemby parts
*Content and prices for backfitting may differ
Product number: 2000-9999-0180
Price on request
Compatible
Maintenance Contract
Yearly preventive maintenance for your mixing and dosing machine(s).
Preventive maintenance helps to minimize downtimes and increase operational safety. A maintenance contract will cover the complete history of your machine, which facilitates forwardlooking and efficient service. In the long run you save downtime costs and enhance the overall technical availability of your equipment.
Your advantages at a glance:
15% discount on labor costs and travel expenses;
15% discount on spare parts, which are installed during the maintenance operation or which are ordered on the day of the maintenance work;
Increased availability of the equipment and process safety;
Faults are identified in due time, thus reducing the unscheduled machine downtimes;
Advisory services provided by the t-s-i.de service technician regarding the procurement and stocking up of spare parts;
Regular exchange with t-s-i.de (exchange of experience, further technical developments, etc.);
Permanent development of know-how in your organization;
Reduction of your labor costs;
High operating safety.
Product number: 0000-0002-1000
Price on request