mastermix gear basic compact
Product number: 2341-0001-1000
Weight: 450 kg
Pictures may differ from original product
Product information "mastermix gear basic compact"
Two-component mixing and metering gear pump system.
The mastermix gear basic compact is a gear pump metering system, especially designed for the processing of two component silicones. As a compact and space-saving version of our mastermix gear series it is uncompromisingly geared to functionality and offers gear pump metering for a favorable price. The systems precise accuracy of dosing allows the usage of disposable plastic mixers. Thereby the loss of material due to base purging, as well as the costs for consumables and spare parts, are reduced to a minimum.
Technical data:
- outflow depending on viscosity, temperature, batch of material etc.
- A-side powered pneumatic
- B-side powered pneumatic
- power supply 3 x 400 V + N + PE/ 3.8 kW
- compressed air requirement 6 bar, 600 l/min.
- dimensions l x w x h 900 x 600 x 1500 mm
- standard hose length 2500 mm
- weight approx. 380 kg
Standard equipment*:
- Siemens S7-1200 / ethernet-ready for integration in future automation
- optical and acoustic pot life control
- material shortage control
- overpressure safety device
- two hand safety control
- drum shortage control with pump stop
- maintenance free pump sealing system
- manual dosage control
- variably adjustable mixing ratio
- 20 l A drum / 20 l B drum
*depending on the project, positions may differ
Additional equipment:
- swivel arm systems
- working-hose prolongation
- special painting
- A- and B-component pump for 20 l drum, other sizes on request
- heated following plate for A- and/or B-component
more options on request
Data_sheet_mastermix_gear_basic_compact.pdf
Properties "mastermix gear basic compact"
| Delivery Time: | 6 - 10 weeks |
|---|
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Specification
Elements: Acetal
Housing: Polypropylene
Accessories
Material Valves for Hand-held or stationary Unit’s with electric or pneumatic Handles
Material Joints in different Versions
Ratio Check Cap and Night Cap
Retaining Nut
Protective Pipe
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Sealing for 20 liter following plate
Technical Information:
Flat gasket / following plate sealing
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pneumatically adjustable
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Piston pump for A-component
Piston pump for high viscosity (paste-like) materials / for A-component
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Piston pump for B-component
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Back pressure regulator 1/4
Pressure control valve / Material flow limiting valve Technical Information: Variable control of flow volume Connections 1/4" (inside thread)
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Ball valve 8S for A component
Ball valve - burnished black
8S version
For A component
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Ball valve TEF 8S for B component
Ball valve - burnished black
with PTFE seal
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for B component
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Material filter
Material filter including filter screen with 30 mesh (0001-9900-0001)
Connections 1/2" (inside thread)
Dismountable for easy cleaning and changing filter’s
Alternative replacement filter’s:0001-9900-0002 filter screen with 60 mesh0001-9900-0003 filter screen with 80 mesh0001-9900-0004 filter screen with 100 mesh
Product number: 2001-0003-XXXX
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Filter screen for material filter
Replacement filter screen with 30 mesh for material filter 2001-0003-0000Alternative:0001-9900-0002 filter screen with 60 mesh0001-9900-0003 filter screen with 80 mesh0001-9900-0004 filter screen with 100 mesh
Product number: 0001-9900-000X
€19.60*
Lubricant 750 ml
Lubricant to refill the oil cup from piston pumps and proportioning pumps after the weekly cleaning process. It can also be used as lubricant for the following plate sealings.
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Non-return valve 8S
Flow direction from 8S to 1/4" Wrench size of the union nut 19(Wrench size of the valve 19)
Product number: 0001-0008-KRV08S
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2C material valve with 1 cylinder
Versions: Standard
Pneumatic 2-component valve (aluminium) with retractable piston, which ensures precise control of spot and shot volume. After each shot, the dual pistons retract material from the end of the mixing nozzle, to minimise “after drool”. Easy to clean / completely dismountable Optional in stainless steel version, recommended for corrosive acrylics or epoxies Specially coated pistons to resist abrasive adhesives Optional different material connections, depending on mixing ratio and viscosity Optional night cap’s and ratio check cap Optional retaining nuts and protective pipes for a wide range of static mixers Can be used as hand-held or stationary unit Optional we offer electric or pneumatic handles for actuating the air cylinder at the valve Max. material pressure 360 bar (dependent upon system) Connections: 2 x pneumatic hose D=4 mm (outside) / M5 Thread 2 x material connection with optional available elbow adaptersM14 x 1.5 Mounting thread for handle M4
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2C material valve with 2 cylinders
Versions: Standard
Pneumatic 2-component valve (aluminium) with retractable pistons, which ensure precise control of spot and shot volume. After each shot, the pistons retract material from the end of the mixing nozzle, to minimise “after drool”. A- and B-component can be separately controlled for example to purge with A-component or to use variable shifting times. Easy to clean / completely dismountable Optional in stainless steel version, recommended for corrosive acrylics or epoxies Mechanical separation from material-chamber and pneumatic cylinder’s Both pistons lubricated twice with special grease for moisture sensitive adhesives A and B-component can be greased separately to avoid curing in the valve Specially coated pistons to resist abrasive adhesives Optional different material connections, depending on mixing ratio and viscosity Optional night cap’s and ratio check cap Optional retaining nuts and protective pipes for a wide range of static mixers Can be used as hand-held or stationary unit Optional we offer electric or pneumatic handles for actuating the air cylinder at the valve Max. material pressure 360 bar (dependent upon system) Connections: 4 x pneumatic hose D=4 mm (outside) / M5 Thread 2 x material connection with optional available elbow adaptersM14 x 1.5 Mounting thread for handle M4
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Sealing set for material valve with 2 cylinder
For 2C material valve version 0001-9800-0000.
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Sealing material joint SI
The material joint passes the A- and B-component separately into the mixer. For cleaning just remove the mixer and clean the surface of the outlet.
Consisting of:
1 x material joint (aluminium) with centre-fed for B-component; recommended for silicone
2 x O-ring
4 x screw for mounting at the material valve
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Pressure gauge 400 bar
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3 switches
Diameter body-housing 100 mm
0-400 bar
Connection G 1/2 at the bottom
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Swivel elbow 8S short version
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swivel connection 08S
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Lubricating grease circa 400g
suitable for grease gun 0001-9998-0031GUN
for lubricating - material valve 0001-9800-0000
for sealing night caps and material connections
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Compatible
Maintenance Contract
Yearly preventive maintenance for your mixing and dosing machine(s).
Preventive maintenance helps to minimize downtimes and increase operational safety. A maintenance contract will cover the complete history of your machine, which facilitates forwardlooking and efficient service. In the long run you save downtime costs and enhance the overall technical availability of your equipment.
Your advantages at a glance:
15% discount on labor costs and travel expenses;
15% discount on spare parts, which are installed during the maintenance operation or which are ordered on the day of the maintenance work;
Increased availability of the equipment and process safety;
Faults are identified in due time, thus reducing the unscheduled machine downtimes;
Advisory services provided by the t-s-i.de service technician regarding the procurement and stocking up of spare parts;
Regular exchange with t-s-i.de (exchange of experience, further technical developments, etc.);
Permanent development of know-how in your organization;
Reduction of your labor costs;
High operating safety.
Product number: 0000-0002-1000
Price on request