Two-component mixing and metering gear pump system for robot connection. The mastermix gear drive robot is a gear pump metering system, especially designed to process fast curing 2-component materials with robots or linear systems. The systems high accuracy of dosing allows the usage of disposable plastic mixers. Thereby the loss of material due to base purging, as well as the costs for consumables and spare parts, are reduced to a minimum. Short amortisation of investment is the result of the high costsaving potential of this system. For certain materials, an eccentric screw pump can be used as an alternative to the gear pump. Technical data: outflow depending on viscosity, temperature, batch of material etc. A-side powered pneumatic B-side powered pneumatic power supply 3 x 400 V+N+PE/ 3.8 kW compressed air requirement 6 bar, 600 l/min. dimensions l x w x h 1500 x 1000 x 1800 mm weight approx. 620 kg Standard equipment*: Siemens S7-1500 / touch panel / ethernet-ready for integration in automation Software interface is prepared to control automation (standard via Profinet; other interfaces on request) Siemens servomotors digital pressure sensors dead volume-free construction optical and acoustic pot life control signal light (visual alert for system messages) material shortage control overpressure safety device residual materials optimized following plate two hand safety control for A- and B-side drum shortage control with pump stop maintenance free pump sealing system manual dosage control variably adjustable mixing ratio 200 l A drum / 20 l B drum optimized change of 200 litre drum (base plate with recesses for jack lift) *depending on the project, positions may differ Aditional equipment: other drum sizes on request following plate heating A-component and B-component cartridge filling unit (1c and 2c) park position with automatic purging permanent mixing ratio control with volume measuring cells working-hose prolongation special painting on request Further options please find in our brochure "Optional for mastermix series" or on request.  

Two-component mixing and metering gear pump system. The mastermix gear drive is a servo-motor controlled gear pump metering system which enables the reliable processing of even the most sensible materials. The systems extreme high accuracy of dosing allows the usage of disposable plastic mixers. Thereby the loss of material due to base purging, as well as the costs for consumables and spare parts, are reduced to a minimum.The very quick amortisation of the investment is the result of the high cost-saving potential of the system. For certain materials, an eccentric screw pump can be used as an alternative to the gear pump. Technical data: outflow depending on viscosity, temperature, batch of material etc. A-side powered pneumatic B-side powered pneumatic power supply 3 x 400 V+N+PE/ 3.8 kW compressed air requirement 6 bar, 600 l/min. dimensions l x w x h 1500 x 1000 x 1800 mm height with swivel arm 2500 mm standard swivel arm length 1200 mm standard hose length 2500 mm weight approx. 640 kg Standard equipment*: Siemens S7-1500 / touch panel / ethernet-ready for integration in future automation Software interface is prepared to control automation (standard via Profinet; other interfaces on request) Siemens servomotors digital pressure sensors dead volume-free construction optical and acoustic pot life control signal light (visual alert for system messages) material shortage control overpressure safety device residual materials optimized following plate two hand safety control for A- and B-side drum shortage control with pump stop maintenance free pump sealing system variably adjustable mixing ratio optimized change of 200 litre drum (base plate with recesses for jack lift) *depending on the project, positions may differ Additional equipment: other drum sizes on request following plate heating A-component and B-component cartridge filling unit (1c and 2c) park position with automatic purging permanent mixing ratio control with volume measuring cells working-hose prolongation special painting on request swivel arm prolongation swivel arm heightening mobile unit, with wheels Further options please find in our brochure "Optional for mastermix series" or on request.

Two-component mixing and metering gear pump system. The mastermix gear drive compact is a gear pump metering system especially designed for the processing of fast curing 2-component products. The highly compact system, designed for mobile application equals in performance to a standard system. The system high accuracy of dosing allows the usage of disposable plastic mixers. Thereby the loss of material due to base purging, as well as the costs for consumables and spare parts, are reduced to a minimum. The very quick amortisation of the investment is the result of the high cost-saving potential of the system. For certain materials, an eccentric screw pump can be used as an alternative to the gear pump. Technical data: outflow depending on viscosity, temperature, batch of material etc. A-side powered pneumatic B-side powered pneumatic power supply 3 x 400 V + N + PE / 3,8 kW compressed air requirement 6 bar; 600 l/min. dimensions l x w x h 1200 x 800 x 2200 mm standard hose length 2500 mm weight approx. 640 kg Standard equipment*: Siemens S7-1500 / touch panel / ethernet-ready for integration in future automation Software interface is prepared to control automation (standard via Profinet; other interfaces on request) Siemens servomotors digital pressure sensors dead volume-free construction optical and acoustic pot life control signal light (visual alert for system messages) material shortage control overpressure safety device residual materials optimized following plate two hand safety control for A- and B-side drum shortage control with pump stop maintenance free pump sealing system variably adjustable mixing ratio 20 l A-drum / 20 l B-drum *depending on the project, positions may differ Aditional equipment: other drum sizes on request following plate heating A-component and B-component cartridge filling unit (1c and 2c) park position with automatic purging permanent mixing ratio control with volume measuring cells working-hose prolongation special painting on request swivel arm systems mobile unit, with wheels Further options please find in our brochure "Optional for mastermix series" or on request.

One-component gear metering system to process material out of 200 litre drums. The monoflow gear drive 200 is a servo motor-controlled precision gear metering system designed for processing single-component adhesives and sealants from 200-liter drums. The system's excellent dosing accuracy makes it suitable for a wide range of applications, providing controlled, reproducible metering performance for consistent production quality. For certain materials, an eccentric screw pump can be used as an alternative to the gear metering pump. Technical data: outflow depending on viscosity, temperature, batch of material etc. A-side powered pneumatic power supply 3 x 400 V + N + PE / 3,8 kW compressed air requirement 6 bar; 600 l/min. dimensions l x w x h 1150 x 1000 x 1800 mm standard hose length 2500 mm weight approx. 400 kg Standard equipment*: Siemens S7-1500 / touch panel / ethernet-ready for integration in future automation Software interface is prepared to control automation (standard via Profinet; other interfaces on request) Siemens servomotor digital pressure sensors for monitoring supply and working pressure material shortage control overpressure safety device 200 l residual materials optimized following plate two-hand safety control drum empty control with pump stop piston pump maintenance free pump sealing system gear pump material valve optimized change of 200 litre drum (base plate with recesses for jack lift) *depending on the project, positions may differ Additional equipment: mobile unit, with wheels teflon-coated following plate for 200l drum swivel arm systems working-hose prolongation special painting cartridge filling unit (1c) Tandem design for uninterrupted operation more options on request

One-component gear metering system to process material out of 20 litre hobbocks. The monoflow gear drive 20 is a servo motor-controlled precision gear metering system designed for processing single-component adhesives and sealants from 20 litre hobbocks. The high accuracy system of dosing allows usage for a vast spectrum of different applications and provides a solid, controlled, and reproducible dosing performance for consistent production quality. For certain materials, an eccentric screw pump can be used as an alternative to the gear pump. Technical data: outflow depending on viscosity, temperature, batch of material etc. A-side powered pneumatic power supply 3 x 400 V + N + PE / 3,8 kW compressed air requirement 6 bar; 600 l/min. dimensions l x w x h 1110 x 660 x 1700 mm standard hose length 2500 mm weight approx. 300 kg Standard equipment*: Siemens S7-1500 / touch panel / ethernet-ready for integration in future automation Software interface is prepared to control automation (standard via Profinet; other interfaces on request) Siemens servomotor digital pressure sensors for monitoring supply and working pressure material shortage control overpressure safety device two-hand safety control drum empty control with pump stop 20 l following plate piston pump maintenance free pump sealing system gear pump material valve *depending on the project, positions may differ Additional equipment: mobile unit, with wheels teflon-coated following plate for 20l drums swivel arm system working-hose prolongation special painting cartridge filling unit (1c) Tandem design for uninterrupted operation more options on request

Two-component mixing and metering gear pump system. The mastermix gear basic is a gear pump metering system especially designed for the processing of two component silicones. As a basic version of our mastermix gear series it is uncompromisingly  geared to functionality and offers gear pump metering for a favorable price. The systems precise accuracy of dosing allows the usage of disposable plastic mixers. Thereby the loss of material due to base purging, as well as the costs for consumables and spare parts, are reduced to a minimum.Technical data: outflow depending on viscosity, temperature, batch of material etc. A-side powered pneumatic B-side powered pneumatic power supply 3 x 400 V + N + PE/ 3.8 kW compressed air requirement 6 bar, 600 l/min. dimensions l x w x h 1500 x 1000 x 1800 mm height with swivel arm 2500 mm standard swivel arm length 1200 mm standard hose length 2500 mm weight approx. 620 kgStandard equipment*: Siemens S7-1200 / ethernet-ready for integration in future automation optical and acoustic pot life control material shortage control overpressure safety device residual materials optimized following plate two hand safety control drum shortage control with pump stop maintenance free pump sealing system manual dosage control variably adjustable mixing ratio 200 l A drum / 20 l B drum optimized change of 200 litre drum (base plate with recesses for jack lift) *depending on the project, positions may differAdditional equipment: swivel arm prolongation swivel arm heightening working-hose prolongation special painting B component pump for 200 l drum other drum sizes on request following plate heating A-component and B-component cartridge filling unit (1c and 2c) mobile unit, with wheels park position with automatic purging more options on request

2 component mixing and metering unit with gear pump technology. The mastermix LV is a two-component mixing and metering system to process low to medium viscose materials. Our special strength is to focus on our clients requirements, to design individual solutions from our large base of standard equipment. We are looking forward for your specifications. Technical data: outflow max. depending on material * power supply 3 x 400 V + N + PE/50 Hz/16 A compressed air requirement 6 bar, oil-free, dried, filtered dimensions (l x w x h)* depending on application weight approx.** depending on application *depending on viscosity, temperature, batch of material etc. Standard equipment*: Siemens S7-1200 / touch panel / ethernet-ready for integration in future automation 2 x SEW gearmotor, frequency-controlled 2 x gear pump digital pressure sensors overpressure safety device material shortage control pot life control with visual and audible warning signal signal lamp to provide a visual alert for system messages 2 x storage tank approx. 26 litre digital fill level control of storage tank 2c material valve *depending on the application, positions may differ Additional equipment: material supply system* heated material hoses mobile underframe hose elongations flow rate control frames and collecting tanks for drums or IBC-container storage tanks in special sizes (project-specific) different versions of application units and valves * the design of the material supply is adapted to the intended use and to each individual client. more options on request

Hydraulic 2-component mixing and metering unit with 2-c gun to use one way mixer. The mixing and metering units of the mastermix-series are solid and powerful machines, which fulfil all requirements of the processing of two component adhesives and sealants in a superior way. The mastermix XS 2C has been especially designed for materials that could be processed via disposable plastic mixers. Thereby the loss of material due to base purging, as well as the costs for consumables and spare parts, are reduced to a minimum. Technical data: output depending on viscosity, temperature, batch of material etc. propulsion A-side hydraulic propulsion B-side pneumatic power supply 3 x 400 V + N + PE/ 3.8 kW compressed air requirement 6 bar, 50 l/min. dimensions l x w x h 1500 x 1000 x 1800 mm height with swivel arm 2500 mm standard swivel arm length 1900 mm standard hose length 2500 mm weight approx. 600 kg Standard equipment*: Siemens S7-1200 / ethernet-ready for integration in future automation optical and acoustic pot life control material shortage control overpressure safety device residual materials optimized following plate two hand safety control drum shortage control with pump stop maintenance free pump sealing system dosage control variably adjustable mixing ratio 200 l A drum / 20 l B drum optimized change of 200 litre drum (base plate with recesses for jack lift) 2 component mixing valve *depending on the project, positions can differ Additional equipment: swivel arm prolongation swivel arm heightening working-hose prolongation special painting B component pump for 200 l drum other drum sizes on request following plate heating A-component cartridge filling unit (1c and 2c) mobile unit, with wheels park position with automatic purging collecting tank for hydraulic unit more options on request

Hydraulic two-component mixing and metering unit The mixing and metering units of the mastermix-series are solid and powerful high-tech machines. They fulfil all requirements of the processing of the two-component adhesives and sealants in a superior way. By using only selected high quality components of well-known German manufacturers and due to the extensive standard equipment, the mastermix-series live up to the highest grades. Technical data: outflow max. 6000 g/min.* A-side powered hydraulic B-side powered pneumatic power supply 3 x 400 V + N + PE/ 4,5 kW compressed air requirement 6 bar; 70 l/min. dimensions l x w x h 1500 x 1000 x 1800 mm height with swivel arm 2500 mm standard swivel arm length 1900 mm standard hose length 2500 mm weight approx. 650 kg *depending on viscosity, temperature, batch of material etc. Standard equipment*: Siemens S7-1200 / ethernet-ready for integration in future automation optical and acoustic pot life control material shortage control overpressure safety device residual materials optimized following plate two hand safety control drum shortage control with pump stop maintenance free pump sealing system dosage control variably adjustable mixing ratio base purging available 200 l A drum / 20 l B drum optimized change of 200 litre drum (base plate with recesses for jack lift) *depending on the project, positions can differ Additional equipment: swivel arm prolongation swivel arm heightening working-hose prolongation special painting B component pump for 200 l drum other drum sizes on request following plate heating A-component cartridge filling unit (1c and 2c) mobile unit, with wheels collecting tank for hydraulic unit more options on request

Hydraulic two-component mixing and metering unit The mixing and metering units of the mastermix-series are solid and powerful high-tech machines. They fulfil all requirements of the processing of the two-component adhesives and sealants in a superior way. By using only selected high quality components of well-known German manufacturers and due to the extensive standard equipment, the mastermix-series live up to the highest grades. Technical data: outflow max. 3500 g/min.* A-side powered hydraulic B-side powered pneumatic power supply 3 x 400 V + N + PE/ 3,8 kW compressed air requirement 6 bar; 50 l/min. dimensions l x w x h 1500 x 1000 x 1800 mm height with swivel arm 2500 mm standard swivel arm length 1900 mm standard hose length 2500 mm weight approx. 520 kg *depending on viscosity, temperature, batch of material etc. Standard equipment*: Siemens S7-1200 / ethernet-ready for integration in future automation optical and acoustic pot life control material shortage control overpressure safety device residual materials optimized following plate two hand safety control drum shortage control with pump stop maintenance free pump sealing system dosage control variably adjustable mixing ratio base purging available 200 l A drum / 20 l B drum optimized change of 200 litre drum (base plate with recesses for jack lift) *depending on the project, positions can differ Additional equipment: swivel arm prolongation swivel arm heightening working-hose prolongation special painting B component pump for 200 l drum other drum sizes on request following plate heating A-component cartridge filling unit (1c and 2c) mobile unit, with wheels collecting tank for hydraulic unit more options on request

Content*: Base frame for dual material feed from the A- and B-side; enables the drum to be changed without machine downtime Second A-side 20l / 50l / 200l Second B-side 20l / 50l / 200l Additional needed modules for S7 PLC Software modification *Content and prices for backfitting may differ

Hydraulic two-component mixing and metering unit. The ecomix XS is a solid and powerful mixing and metering unit, which is uncompromisingly geared to functionality. Special attention has been paid to maintainability and robustness by choosing German quality components only. The ecomix XS combines well proven technology with an unbeatable cost/performance ratio. Technical data: outflow max. 3500 g/min.* A-side powered hydraulic B-side powered pneumatic power supply 3 x 400 V + N + PE/ 3,8 kW compressed air requirement 6 bar; 50 l/min. dimensions l x w x h 1250 x 1000 x 2300 mm height with swivel arm 2300 mm standard swivel arm length 1500 mm standard hose length 2500 mm weight approx. 540 kg *depending on viscosity, temperature, batch of material etc. Standard equipment*: Siemens relay control optical and acoustic pot life control material shortage control overpressure safety device residual materials optimized following plate two hand safety control drum shortage control with pump stop maintenance free pump sealing system dosage control variably adjustable mixing ratio base purging available 200 l A drum / 20 l B drum *depending on the project, positions can differ Additional equipment: following plate heating A-component purging pump to clean the mixer mobile unit, with wheels

Pneumatic mono-component sealing unit to process material out of 200 litre drums. Our hand sealing units are very strong and powerful machines that fulfil all requirements of processing modern mono-component sealants and adhesives in a superior way. A solid construction guarantees easy handling and maintainability on a high standard. Technical data: output depending on viscosity, temperature, batch of material etc pneumatic requirements 6 bar, 600 l/min. dimensions l x w x h 1000 x 1150 x 1800 mm weight approx. 450 kg Standard equipment: 2.5 m water-vapour tight high pressure teflon hose 2 lifting columns high pressure sealing gun Additional equipment: sealing gun Ultra-Light material pressure regulator for pulsation reduction drum empty control with pump stop heated following plate mobile unit on wheels autarkic cartridge filling unit swivel arm systems more options on request

Content*: 2 x volume measuring cells for A and B component 2 x Siemens counter modules Incl. projection, installation and start-up settings For certain materials, alternative linear measurement systems are used instead of volume measuring cells for mixing ratio monitoring (stroke monitoring of the piston pumps). *Content and prices for backfitting may differ

Yearly preventive maintenance for your mixing and dosing machine(s). Preventive maintenance helps to minimize downtimes and increase operational safety. A maintenance contract will cover the complete history of your machine, which facilitates forwardlooking and efficient service. In the long run you save downtime costs and enhance the overall technical availability of your equipment. Your advantages at a glance: 15% discount on labor costs and travel expenses; 15% discount on spare parts, which are installed during the maintenance operation or which are ordered on the day of the maintenance work; Increased availability of the equipment and process safety; Faults are identified in due time, thus reducing the unscheduled machine downtimes; Advisory services provided by the t-s-i.de service technician regarding the procurement and stocking up of spare parts; Regular exchange with t-s-i.de (exchange of experience, further technical developments, etc.); Permanent development of know-how in your organization; Reduction of your labor costs; High operating safety.

Pneumatic mono-component sealing unit to process material out of 20 litre hobbocks. Our hand sealing units are very strong and powerful machines that fulfil all requirements of processing modern mono-component sealants and adhesives in a superior way. A solid construction guarantees easy handling and maintainability on a high standard. Technical data: output max. depending on viscosity, temperature, batch of material etc. pneumatic requirements 6 bar, 600 l/min. dimensions l x w x h 600 x 400 x 1300 mm weight approx. 250 kg Standard equipment: 2.5 m water-vapour tight high pressure teflon hose 2 lifting columns high pressure sealing gun mobile unit on wheels Additional equipment: sealing gun Ultra-Light material pressure regulator for pulsation reduction drum empty control with pump stop autarkic cartridge filling unit teflon-coated following plate more options on request

Semi-automatic 1c and 2c cartridge filling system powerd by compressed air This independent cartridge filling system can either fill semi-automatically 310ml aluminum or PE cartridges. The machine operator can fill one component product or two component product materials depending on the needs. The filling level of the cartridges can be freely selected. After expiration of the pot life the precipitation of the mixer is prevented by automatic purging.Cartridge filling can only be used in conjunction with a mixing and dosing system. Technical data: powered pneumatic dimensions l x w x h 600 x 700 x 1600 mm weight approx. 78 kg more options on request

Unit for freezing and defrosting sealants and adhesives with complete mixing sets Mixed 2-component sealants and adhesives have the characteristic to vulcanise slower at lower temperatures. With polysulfide and polyurethane the reaction stops at a temperature of - 25 °C, silicon reacts more slowly at a temperature of - 40 °C and lower. Freezing is an environmentfriendly and economic method in case of production interruptions. Technical data: power supply 230 V/ 50 Hz/ 1000 W temperature freezing -25 °C to -45 °C quantity cooling liquid 18 l temperature defrosting +50 °C diameter containers 175 x 1000 mm dimensions l x w x h 910 x 500 x 1150 mm weight (without liquids) approx. 70 kg article number 2000-0002-F1 Advantages:This procedure hinders polymerization of the mixed material due to cooling down on low temperatures. The material can be processed normally after defrosting on temperatures between 20 °C and 50 °C. Please observe the freezing temperature and time specific for each material.material saving, no jetting of the mixing pipe with A component necessarysolvents for cleaning the mixing pipe are unnecessary Typical freezing parameters: polysulfide at -25 °C some weeks polyurethane at -28 °C some days silicon at -40 °C approx. 60 hours more options on request  

Content*: Worm-gearing-mixer for 1000 litre IBC container and materials up to 20000 m/Pas (viscosity information subject to detailed material control and testing (material sample)) Power: 2,2 KW RPM: 0-270 Voltage: 3PH 400V 50/60HZ / IE2 Material in contact with product: 1.4571 or 1.4404 stainless steel (V4A) Brand: Getriebebau NORD Solid agitator shaft D 40mm Cup-mixer with 2 arms D=600mm (will fit in opening D=140mm) Incl. compact frequency inverter IP 55 and potentiometer for speed control Stainless steel support (1.4301) with 2 forklift openings, 2 clamping grips and 2 carry handles *Content, price and item number may differ, depending on density and viscosity of the processed material

Content: (A+B) Length measuring system for A- and B-component C) 2 pcs. digital pressure transducer deadvolume free (pressure gauge at the panel) (D) Control panel Siemens SIMATIC HMI KTP600 Basic mono PN For mastermix XS/XL (2K) Incl. projection, installation and start-up settings *Content and prices for backfitting may differ  

Content*: Worm-gearing-mixer for 1000 litre IBC container and materials up to 2000 m/Pas (viscosity information subject to detailed material control and testing (material sample)) Power: 0,75KW RPM: 0-190 Voltage: 3PH 400V 50/60HZ Material in contact with product: 1.4571 or 1.4404 stainless steel (V4A) Brand: Getriebebau NORD Solid agitator shaft D 28mm x 900mm with 4 retractable vanes D=340mm screwed at the end of the shaft (will fit in opening D=140mm) Incl. compact frequency inverter IP 55 and potentiometer for speed control Stainless steel support (1.4301) with 2 forklift openings, 2 clamping grips and 2 carry handles *Content, price and item number may differ, depending on density and viscosity of the processed material

Content: Capacity max. 300 kg / weight 123 kg Width 1045 mm, height 1305 mm, length 890 mm Lift from top of holding bracket 533-1088 mm Barrel size 200 liters / 600 mm Ø Holding brackets opens and closes automatically Drive over Euro-palette from smaller width side Polyamid wheels Colors might be different from the product imageBase frame: black-grey according to RAL 7021Lifting frame/drum clamp/drawbar: black-grey according to RAL 7021Fairing light reddish-orange: according to RAL 2008 Backfitting is not possible, please inform us with the machine order, if you want to use a drum lifter to load the machine.

Pneumatic pump system to clean complete mixing-sections without dismounting This purging pump is a compact mobile system, to purge different kinds of mixers and mixing sets. The installation to the material joint of your mixing and metering unit enables the cleaning of the complete mixing set without dismantling. Technical data: transmission ratio 33 : 1 powered pneumatic compressed air requirement 6-8 bar; max. 100 l/min.(just during scavenging time) dimensions l x w x h approx. 350 x 350 x 780 mm weight without purging liquid approx.12 kg Advantages: increases operating life of your mixing sets avoids material loss reduces waste costs more options on request

Content*: Barcode scanner Power supply Connecting cable Holder and small assemby parts *Content and prices for backfitting may differ